WBIA BLOG

Tuesday Truth #14: Ethanol Production Generates Numerous Co-Products

Ethanol production generates more than simply a renewable fuel source. According to the US Department of Energy, numerous co-products emerge through the ethanol production process.

  • Ethanol is primarily produced from the starch contained in grains such as corn, grain sorghum, and wheat. Through a fermentation and distillation process, the starch is converted to sugar and then to alcohol.
  • During the process of making ethanol in a dry mill operation, the first co-product produced is a high-protein animal feed, known as dried distillers grains with sollubles (DDGS). 
  • The second co-product is CO2, which is captured and marketed to the food processing industry for use in carbonated beverages or the production of dry ice.
  • Wet-mill ethanol plants are also able to produce corn oil, corn sweetener, and starch.
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Press conference sets record straight on rising food costs

John Block, former Secretary of Agriculture, Rick Tolman, CEO of the National Corn Growers, Tom Buis, President of the National Farmers Union, and Bob Dinneen, CEO of the Renewable Fuels Association, spoke today at a press conference about the rising cost of food.  All four pointed to statistics showing that ethanol plays a small role in determining the cost of corn, and an even smaller role in determining the price of finished food.  Rising demand from China and India, increasing oil prices, speculation, and the weak dollar were noted as the real culprits.  Mr. Dinnen remarked that rising gas price are the largest factor contributing to increased food costs and that ethanol is helping to keep those gas prices from rising even higher.

Dinnen also pointed that through fractionation, food and fuel can be extracted from the very same kernel, redefining the debate, with ethanol on the side of food and fuel.  Indeed, according to Mr. Tolman, American corn exports are at an all time high.
The entire transcript can be found at:

http://www.ethanolrfa.org/objects/documents/1692/food_and_fuel_presser.pdf

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U-W study: Ethanol’s impact on prices overstated

More evidence that ethanol isn’t responsible for the recent increase in food prices: a new study by T. Randall Fortenbery and Hwanil Park of the University of Wisconsin-Madison shows that ethanol production is not the driving factor behind increasing the price of corn. Increased food, alcohol and industrial demand for corn have had a greater impact than biofuels have. The report concludes that, “attempting to explain current price levels simply as a function of ethanol production is a bit naive and inaccurate.

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Ethanol production greening, growing

A new report from the Argonne National Laboratory shows that over the past five years ethanol production in the United States has soared, while the already green fuel has gotten significantly friendlier to the environment. Between 2001 and 2006, American ethanol production increased 276%. At the same time, total energy use fell 21.8% and water usage fell 26.6%. Furthermore, ethanol producers are finding ways to be more ecologically sensitive with their production; 25% of ethanol producers are capturing their carbon dioxide for commercial uses like dry ice and beverage carbonation. The improving environmental record of biofuel producers stands in stark contrast to the record of petroleum industry.

A separate report from the Renewable Fuels Association quantified the total environmental impact of ethanol. It found that replacement of petroleum-based fuels with biofuels cut greenhouse gas emissions by 10 million tons in 2007 – a reduction approximately equivalent to taking the entire Milwaukee-Racine-Waukesha metro area off the road.

May 2008 article in Ethanol Producer Magazine

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Wisconsin DDG Exports top $19 million

Categories: Ethanol Production

The Wisconsin Bio Industry Alliance announced today that of the more than $1 billion of agriculture exports from Wisconsin distillers grain, a bi-product of the ethanol production process, has seen a 245 percent increase.

According to recent USDA report announced by Wisconsin Governor Jim Doyle, exports of dried distillers grains, increased from $6 million in 2006 to $19.2 million in 2007.

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Global Renewable Receives State Permits

Global Renewable LLC, a founding member of the Wisconsin Bio Industry Alliance (WBIA), on Thursday announced that it received the final permits necessary to begin construction on an ethanol plant in Sharon, WI.

The Sharon plant, which when completed will produce around 105 million gallons of ethanol per year, is expected to create 55 new jobs and generate millions of dollars per year in economic impact for the region.

“The strong support of the village of Sharon and the State of Wisconsin have been critical in moving the Sharon ethanol project forward,” said Jeffrey Knight, Director of Global Renewable. “Wisconsin has created a first-rate climate for the growth of its renewable energy industry.”

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Ace Ethanol Nominated for Chippewa County Business Award

Categories: Ethanol Production

Ace Ethanol, one of the founding members of the Wisconsin Bio Industry Alliance, Was recently nominated for a Chippewa County Business Award for its plant in Stanley, WI.

Ace was nominated because of the economic impact its plant has had on the local economy.

Ace is the winner in the Caddott, Boyd, and Stanley region, one of four quadrants in the county.  An overall winner from the four nominees will be selected at the Chippewa County Economic Development Corporation's annual meeting on May 17.

For the story in the May 14th edition of the Chippewa Falls Herald, click here.

 

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DOE Grants Available for Cellulosic Ethanol Projects

The US Department of Energy today announced the availability of up to $200 million in grants over the next five years (2007-2011) to support the development of small-scale cellulosic biorefineries.

Up to $15 million is expected to be available for 2007, with the remaining $185 million available for the following four years.  The DOE is expected to select 5-10 awards from this series of grants.

Applications are due by August 14 of this year.

For more information on the Funding Opportunity Announcement, "Demonstration of Integrated Biorefinery Operations for Producing Biofuels and Chemical/Materials Products" – DE-PS36-07GO97003, visit: https://e-center.doe.gov/ OR www.grants.gov.

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Didion Plant Featured on Ethanol Magazine Website

Categories: Ethanol Production

Didion Milling, a founding member of the WBIA, is currently building an ethanol plant near Cambria, WI, and their plant is one of several projects featured on the homepage of Ethanol Producer Magazine.  The projects are shown on a rotating basis, so for those who don't want to refresh their web browsers to see the plant, here is the information listed on the Ethanol Producer website:

City, State Courtland, WI
General Contractor Agra Industries
Process Technology Delta-T Corp.
Capacity 50.0 MMgy
Feedstock corn
Ethanol Marketer undeclared
Distillers Grains Marketer undeclared
Carbon Dioxide Marketer N/A
Broke Ground October 2006
Target Start-Up Date December 2007
 
Synopsis of progress
According to Vice President of Operations Dale Drachenberg, one fermentation tank has been erected, the main process building is 90 percent complete, and a high-capacity well has been installed.

A picture of the construction is also included, and can be viewed by clicking here.

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Ethanol Production Climbs in Wisconsin

The most recent article of Ethanol Producer magazine (see link) highlighted the fact that in terms of total ethanol capacity, Wisconsin jumped above Kansas. However, both states have approximately the same amount of capacity under construction. Take a look at the story for information on overall production statistics and how we compare nationally. http://www.ethanolproducer.com/article.jsp?article_id=2818

 

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